Monday, 21 November 2011

Antilock brake system

Antilock brake system (ABS)



The antilock brake system or the ABS control unit helps to maintain control and directional stability of an automobile in case of extreme braking circumstances. This is achieved by controlling the rotational speed of every wheel by metering the brake line pressure at the time of extreme braking. The system works on most types of road surfaces and decreases the risk of an accident and severity of an impact. Research has shown that an antilock brake system can decrease the chance of a vehicle accident by 18%. ABS brake systems were introduced in the late seventies and have enjoyed great technological advances since that time.

Not only does ABS provide non-skid functionality but it also supports electronic stability control, brake assist, traction control, etc. Recently, additional sensors have been added to the system, gyroscopic sensors and steering wheel angle sensors. Both synchronize to match the direction of the car with the direction of the steering wheel. The wheel angle sensor also helps the ABS system control the outer wheels to have a more positive braking effect when compared to the inner wheels on the curve.

PRESSURE MEASURMENT

The ABS assembly is made up of a central electronic unit, four solenoid valves and two or more electric hydraulic pumps. The function of the electric hydraulic pump is to supply brake fluid pressure to the braking system by forcing hydraulic pressure to a reservoir located in the accumulator. The four solenoid pressure valves control brake fluid pressure for each individual wheel. During an ABS operation event, one or more of the solenoid valves dump brake line pressure to a particular wheel allowing it to start turning. ach wheel has a dedicated wheel speed sensor which sends an electronic signal to the ABS controller, from this signal the rotational speed of the wheel can be determined. The location of wheel speed sensor may vary, on most vehicles the front sensor is made into the steering knuckle, near the front wheel hub or outer CV joint. In the rear of the vehicle the sensor rings are bolted to the rear driver assembly on the ring gear or attached to the outer axle flange on each side. Some even use the vehicles speedometer sensor VSS (vehicle speed sensor) to read rear wheel speed.

oday's brake systems are reliable and easy to maintain, most systems are designed for easy service and brake pad replacement. If the brake pedal becomes hard to push, there can be a possibility of a broken vacuum supply line or a failed power brake booster. It is also very important to use the correct type of brake fluid; otherwise the brake system can malfunction. This can lead to problems such as spongy feeling pedal and the brake pedal travel becoming excessive. Only the highest quality brake fluid must be used in a brake system and must never be reused and must always be discarded immediately after the fluid storage container is opened to avoid moisture contamination. When adding brake fluid to the master cylinder care must be taken make sure brake fluid is not spilled on the paint of the car, brake fluid is very corrosive and will destroy the paint.

Squealing brakes is an indication of a problem with the brake system. Most of the time a squealing noise can be a warning that the brake pads are worn down and need to be replaced. Other causes can be overheated brake pads or rotors. Sometimes rust can get impregnated on the brake lining material and cause grumbling or squeaking noises. When cleaning brake components prior to service precautions must be taken. Most brake systems contain microscopic fibers that are extremely hazardous to your health. While cleaning with brake system cleaner there is an increased chance of inhaling these fibers that accumulate on the brake components. Cleaning should be done in a well ventilated area, use an air filter respirator if possible for best results.

When the ABS system detects a problem a fault code is stored in the ABS system control unit. When an error occurs the ABS warning light located on the dashboard flashes or stays on steadily. The ABS computer stores a diagnostic code until the malfunction has been repaired. To retrieve ABS trouble codes on older vehicles can be tricky because of the variation of retrieval methods; in this case a car repair manual is needed. On newer vehicles a diagnostic information connector is located under the dash on the driver's side; a trouble code scanner can be attached to retrieve ABS codes similar to engine trouble codes.

After the problem has been repaired codes should erase automatically with no procedure from the scan tool in most cases. (Real time system) when the vehicle has been moved about 6 feet and the brake pedal has been pressed for five seconds the codes should clear. When repairs have been completed the ABS, MIL (malfunction indicator lamp) should not be illuminated, if the ABS light remains on there is still a problem, re-scan the ABS computer for further repairs.

ABS CONTROL MODULE

The ABS control module is a microprocessor that is used to manage the operation of the ABS system. The ABS control module monitors and processes information from various sensors, modulates pressure to the brake system and carries out self-diagnostic tasks. Some of the inputs to the ABS module are the wheel speed sensors, brake switch, brake warning light, parking brake switch, pressure modulation devices and ignition and power feeds. The output controls consist of brake pressure modulation components and the anti-lock brake lamp. Most ABS control modules have the ability to run self diagnostic tasks and store trouble codes for failed diagnostics. The ABS control module can display this information to a scan tool or through flash codes, via the dash mounted anti-lock brake light, making troubleshooting and repair more accessible. Some ABS control modules store sensor information when a failed diagnostic is recorded. This can assist automotive technicians in diagnosing ABS trouble codes by displaying a record of sensor information at the time of the failed diagnostic.

WHEEL SPEED SENSORS
Wheel speed sensors are used by the ABS control module to monitor wheel lock up. Wheel speed sensors consist of a toothed wheel, mounted on the wheel hub or axle shaft, so as to rotate when the wheel is in motion. A magnetic sensor is placed at a fixed location, a calibrated distance from the toothed wheel. The air gap between the toothed wheel and the magnetic sensor is usually around .040 to .060 in (refer to your auto repair book for the exact spec). When the tooth wheel rotates past the magnet on the sensor, an AC voltage is produced. The AC voltage output of the wheel speed sensor increases as the wheel speed increases. The ABS control module monitors this voltage to calculate wheel speed for ABS operation. If the ABS control module senses lower voltage from one sensor during braking, it will translate that as slower speed at that wheel and modulate brake pressure to control brake lock up.

HYDRAULIC MODULATOR

Brake lock up control is accomplished by rapidly applying and releasing the brakes of the affected wheel. To achieve this, the ABS control module is able to modulate brake hydraulic pressure to individual wheels. Brake pressure modulation is attained through several different methods. Design of the pressure modulation system varies according to vehicle design. One type of brake pressure modulator system uses solenoid operated valves to control brake pressure to individual wheels. The solenoids and valve arrangements are able to increase, hold or release brake hydraulic pressure to the brake system of a wheel. This system incorporates a hydraulic fluid pump to return fluid to the master cylinder and an accumulator to store excess brake fluid. When ABS operation is demanded, the control module operates the solenoid valves to hold or release pressure to one or all of the wheels, to control wheel lock up. A more recent design (and simpler to troubleshoot) uses high speed electric motors to seat and unseat hydraulic valves to control brake pressure during ABS stops. The electric motors are able to cycle the pressure modulation valves many times per second, to control wheel lock up. This design is less expensive to produce, since it does not require a hydraulic pump and accumulator as opposed to earlier designs.

ABS WARNING LIGHT

The ABS warning light operation is managed by the ABS control module. It is located in or near the instrument cluster and is used to warn the vehicle operator of a malfunction in the ABS system. In the event of a failure in the ABS system, the ABS warning lamp is illuminated to warn the driver. Some systems will inhibit ABS operation when the ABS lamp is illuminated. Refer to a manufacturer's manual covering your particular year/make/model automobile for the diagnostic and troubleshooting details before embarking on an auto repair project involving the ABS system.


 

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